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GMP saRNA Production & LNP Manufacturing

Our GMP saRNA-LNP manufacturing platform produces high-quality, potent saRNA and LNPs, accelerating the development of RNA therapies and vaccines.

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Comprehensive GMP saRNA-LNP Manufacturing Platform

uBriGene’s talented technical and regulatory teams have extensive experience in the GMP manufacturing and releasing self-amplifying RNA (saRNA) to support RNA therapies and vaccines. Our advanced LNP encapsulation technology ensures high encapsulation rate and well-controlled LNP size.

GMP saRNA-LNP Production Advantages

Comprehensive GMP saRNA-LNP Services

GMP plasmid template preparation
saRNA-LNP process development, manufacturing & QC testing
LNP formulation services

Robust Plug-and Play Platform Manufacturing Processes

High yield & high purity saRNA, achieving up to 80% integrity
High encapsulation rate with our advanced microfluidic technology, >90%
Polycistronic design available

Comprehensive Analytics

RNA circulation efficiency testing
Potency testing
Encapsulation efficiency, LNP Particle size, density & polydispersity index detection

Regulatory Support

Expert advanced therapeutics IND-filing support 
Provide custom regional regulatory support 
DMF framework in-place

Service Features

Feature Headline

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Feature Headline

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Quis turpis sapien eget duis

Tristique vulputate pellentesque bibendum sit.

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Quis turpis sapien eget duis

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Need GMP saRNA-LNP Production?

With our highly productive GMP saRNA manufacturing platform and RNA-LNP formulation technologies, we can accelerate your RNA therapeutic and vaccine programs.

Integrated services, from plasmids to RNA-LNP

Polycistronic options

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AAV GMP Production Cell Line, 293XS

Serum-free, animal component free

Good Growth at density of 1E7 cells/mL

High AAV productivity, 1E14 vg/L

DMF on file with the FDA

GMP AAV production received FDA IND clearance

Scalable AAV production up to 2,000 L

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Comparison of Membrane Chromatography with Resin Chromatography

The advantages of membrane matrix in downstream chromatography for plasmid purification include requiring only 30% of the time compared to conventional resin. Therefore, plasmid DNA is manufactured faster and at a much lower cost.

ubriGene's saRNA-LNP production service workflow.

Diagram of uBriGene’s comprehensive AAV CDMO Services

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Analytical and QC Testing for GMP saRNA and LNP

saRNA QC Testing:

Test Item Method
Identity mRNA sequence identity RT-PCR+Sanger Sequencing
Content Concentration UV absorbance
Purity 5’ capping efficiency CE/LC-MS
3’ polyA tail length CE/LC-MS
A260/A280 UV absorbance
RNA integrity HPLC
mRNA fragments
Aggregate quantitation
Residual protein Qubit / MicroBCA
dsRNA ELISA
Residual DNA template qPCR
Residual solvents Residual ethanol(GC-MS)
Potency Expression of target protein Cell-based assay
Safety Sterility Culture method
Endotoxin GEL-CLOT Method
Physical/chemical Properties Appearance Visual method
pH pH

*Outsourced testing

LNP QC Testing:

Test Item Method
Identity Identity of lipids RP-HPLC
Integrity LNP size and polydispersity Dynamic light scattering (DLS)
Content Concentration Fluorescence-based assay
Purity Aggregate quantitation SEC-HPLC
Encapsulation efficiency Fluorescence-based assay,
Residual solvents Residual ethanol
Potency Expression of target protein Cell-based assay
Safety Sterility Culture method
Endotoxin GEL-CLOT Method
Physical/Chemical Properties Appearance Visual method
pH pH
Osmolality Osmolality
Subvisible particles Light blockage methods
Extractable volume Volumetric method

*Outsourced testing

Polycistronic saRNA Design

Diagram of polycistronic saRNA amplified transcription producing more than one protein from a single saRNA.

Fig. 1. High-quality GMP AAV9 with a high percentage of full capsids produced. A 2-step chromatographic purification process for AAV9 was performed following 200L upstream production. High-purity AAV9, including both full and empty capsids, was purified using affinity chromatography. AAV9 full capsids were enriched through AEX chromatography, achieving 85% full capsids, as measured by the analytical ultracentrifugation (AUC) method.

High Quality saRNA, Analyzed by CE

RFU graph depicting the high-quality saRNA produced as analyzed by capillary electrophoresis.

Fig. 2. AAV full/empty capsid ratio measured by AUC method.

High Protein Expression from Polycistronic saRNA

Fluorescent microscopy images showing high protein expression from polycistronic saRNA.

Note: The same amount of saRNA and mRNA were used in this experiment. Due to its larger size, the molar concentration of saRNA is significantly lower compared to linear mRNA.

The polycistronic saRNA contains NeonGreen and RFP expression cassettes. The same amount of saRNA and mRNA (1ug, respectively) were transfected into HEK293 cells using PEI. Fluorescence images were captured 72 hours post transfection.

Much Longer Protein Expression from saRNA Compared to mRNA

Line graph of RFU over 16 days showing saRNA has much longer protein expression than mRNA.

Lipid nanoparticles containing NeonGreen-teLuc saRNA, circRNA, and linear mRNA (1 pmol / 1E5 cells) were added to HEK293 cells, and Bioluminescence quantification was performed up to 16 days post-treatment.

Frequently asked questions

saRNA, or self-amplifying mRNA, is engineered to contain the gene of interest and all essential elements allowing self-amplification of the saRNA. Its ability to replicate within cells allows saRNA vaccines to achieve the same immune response as traditional mRNA vaccines but with a much lower initial RNA dose. Using saRNA at a lower dose reduces the cost and potential side effects compared to other RNA-based therapies.

Our saRNA can be delivered in single tubes, suspended in nuclease-free water (1 mg/ml). The saRNA-LNP can be delivered in single tubes, suspended in Tris-buffer or PBS (0.1 mg/ml, RNA concentration).

Typically, saRNA ranges from 8K to 13K nucleotides in length, but longer sequences can be produced if necessary.

uBriGene provides end-to-end saRNA manufacturing services, supporting both research-grade and full GMP saRNA production. With our advanced microfluidic LNP technologies, we can produce batch-to-batch consistent, high-quality RNA-LNP with an encapsulation rate of nearly 100%.

Due to its longer length compared to mRNA, achieving high purity in saRNA is a major challenge in saRNA manufacturing. uBriGene can provide high-quality saRNA with purity levels of up to 80%.

Yes, uBriGene can carry out LNP formulation studies, testing various lipids, components, and cell culture conditions to identify the most efficient delivery method for your target cells.

Need GMP AAV Production?

Extensive expertise with a track record of successfully releasing over 60 GMP batches of AAV.  

AAV suspension production cell bank

Streamlined platform-based processes

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Needs GMP Plasmids?

Ask the plasmid DNA expert! With over 300 GMP batches in our track record and our cost-effective platform technology, we can help accelerate your clinical programs.

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