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GMP Lentivirus Production Services

GMP lentivirus manufacturing platform with access to qualified raw materials that meets the highest regulatory standards for vector production.

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Lentiviral Vector GMP Production Workflow

As a lentivirus CDMO, uBriGene’s talented technical and regulatory teams have extensive experience in the GMP manufacturing and releasing of lentiviral vectors to support cell therapies.

GMP Lentivirus Production Platform Highlights

uBriGene's 293TH suspension cell line

Qualified GMP lentivirus production cell bank
High productivity, 4E7 TU/mL
Active DMF with FDA

In stock GMP-grade lentiviral packaging plasmids

Manufactured according to the FDA regulatory standards
Active DMF with FDA
Plasmids production service needed for LVV manufacturing

Streamlined GMP lentivirus production platform processes

Platform-based processes
Optimized for quality and yield, upstream and downstream purification
Scalable production, up to 200L

Extensive GMP Lentivirus production experience

60+ Batches of GMP lentiviral vector production track record
Proprietary cryopreservation solution formulation for prolonged stability

Service Features

Feature Headline

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Feature Headline

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Need GMP Lentiviral Vector Manufacturing?

Extensive expertise with a track record of successfully releasing over 60 GMP batches of lentiviral vectors.

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Explore the off-the-shelf LVV Helper plasmids

GMP grade

Activated DMF on file with the FDA

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Lentiviral Vector Production Systems

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Comparison of Membrane Chromatography with Resin Chromatography

The advantages of membrane matrix in downstream chromatography for plasmid purification include requiring only 30% of the time compared to conventional resin. Therefore, plasmid DNA is manufactured faster and at a much lower cost.

uBriGene’s GMP lentivirus Production System Evolution Diagram

The lysates are clarified through scalable, fully closed depth filtration, followed by a cost-effective two-step purification process using anion exchange (AEX) and hydrophobic interaction chromatography (HIC). For larger-scale production membrane matrix chromatography allows for higher flow rates.

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uBriGene's GMP lentivirus production system evolution diagram.Request a quote

Lentiviral Vector Production Workflow

In addition to our adherent cell platform, we have developed a highly productive suspension lentivirus production cell line that is scalable and animal component free. Our two-step chromatography purification process ensures high-yield and highly potent lentiviral vectors.

uBriGene's GMP lentivirus production workflow.Request a quote

GMP Lentivirus Production QC Release Assays

uBriGene offers a full suite of in-house and custom lentivirus specific assays to support lentiviral vector process development and manufacturing including QC release and stability indicating test methods.

Test Items Method
Identity Sanger sequencing*
Physical property Appearance Visual inspection
Chemical property pH pH measurement
Content Physical titer by p24 ELISA
Infectivity LTI calculation
Transduction titer Flow cytometry
Purity Residual host DNA qPCR
Residual plasmid DNA qPCR
Residual host protein ELISA
Residual Benzonase ELISA
Residual host DNA (SV40 Large T antigen) ddPCR
Residual host DNA (E1A) ddPCR
Safety Endotoxin Gel-clot assay
Sterility Membrane filtration method
Mycoplasma Culture method
RCL (EOPC & UPB) * Culture method

*Outsourced testing

5-10 Fold Increase in Lentivirus Productivity With uBriGene’s Suspension Cell Line, 293TH

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Lentivirus suspension cell line 293TH compared to adherent production data.

Fig. 1. Comparison of lentivirus productivity of HEK293T adherent cells and uBriGene’s 293TH suspension cells. Four different GOIs were used for this study. The transduction units were analyzed using flow cytometry after transducing Jurkat cells with the lentiviral vectors produced from HEK293T adherent cells and our suspension 293TH cells.

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Lentivirus Production Platform Process development

uBriGene brings high-level technical expertise to your lentivirus production plans. Given our experience in developing our own platform, we can rapidly assess your GMP lentivirus production with our current platform to help focus on process and analytical development.

Fig. 2. Lentivirus production platform process development. Through a series of upstream optimizations, the transduction titer has increased by over seven folds.

Lentivirus Production Platform Process development

uBriGene brings high-level technical expertise to your lentivirus production plans. Given our experience in developing our own platform, we can rapidly assess your GMP lentivirus production with our current platform to help focus on process and analytical development.

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Lentivirus 7-fold increase in titer difference in pre- and post-optimization.

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Frequently asked questions

Lentiviral vector remains a leading vector platform for gene-modification of both dividing and non-dividing cell types, and its deployment in the clinical development of cell therapies is an area of active investigation.

We provide the 3rd generation of lentiviral packaging systems for improved safety. If you need 2nd generation lentivirus production, we can also provide that service.

Our GMP-grade lentiviral packaging plasmids are in stock and have an activated DMF with the FDA, which will significantly accelerate IND filing.

It takes about two months for GMP lentivirus production (excluding time for GMP plasmids production).

We have lentivirus production facilities in both APAC and USA.

Yes, we perform the full spectrum of lentiviral vector quality release testing in-house, except for the RCL assay.

We perform flow cytometry after transducing Jurkat cells with lentivirus using target specific antibody.

We do provide GMP plasmids up to grams in scale.

The overall yield for a GMP lentiviral vector production batch is typically around 10%-20%, but unfortunately, at least 50% of the lentivirus is often lost during sterile filtration.

20+ GMP lentiviral vector production projects have been successfully delivered.

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End-to-end CDMO services with streamlined timelines and cost-effective processes.

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Needs GMP Plasmids?

Ask the plasmid DNA expert! With over 300 GMP batches in our track record and our cost-effective platform technology, we can help accelerate your clinical programs.

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