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GMP Lentivirus Production Services

GMP LVV Turbo™ lentivirus manufacturing platform with access to qualified raw materials that meet the highest regulatory standards for lentiviral vector production.

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GMP Lentivirus Production Platform - LVV Turbo™

Our GMP lentivirus production platform, LVV Turbo™, is a mature, third-generation system designed to accelerate lentiviral vector development.

It features our high-productivity 293TH suspension cell line, a fully closed downstream purification process, and the Ultra-T enhancer technology through our partnership with Syenex. The platform also provides clients with access to lentiviral helper plasmids, which are accompanied by Drug Master Files (DMFs) on file with the FDA, enabling faster and more efficient GMP lentivirus manufacturing.

GMP Lentivirus Manufacturing - LVV Turbo™ Production Platform Highlights

LVV Turbo™ 293TH Suspension Line

Qualified GMP lentiviral vector production cell bank
High productivity, 4E7 TU/mL
Active DMF with the FDA

In-Stock GMP-grade Lentiviral Packaging Plasmids

Manufactured according to the FDA regulatory standards
Active DMF with the FDA
Plasmid production service needed for LVV manufacturing

LVV Turbo™ Fully-Closed Lentivirus Downstream Processes

Fully closed downstream purification process, eliminating the need for sterile filtration
Optimized for quality and yield, upstream and downstream purification
Scalable production, up to 200L

Extensive GMP Lentivirus Production Experience

60+ Batches of GMP lentiviral vector production track record
Proprietary cryopreservation solution formulation for prolonged stability

Service Features

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Need GMP Lentiviral Vector Manufacturing?

Leverage our high-productivity LVV Turbo™ lentivirus production platform for effective and cost-saving GMP lentivirus manufacturing.

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Explore the off-the-shelf LVV Helper plasmids

GMP grade

Activated DMF on file with the FDA

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On-demand Webinar:

Transforming CAR-T Manufacturing: LVV Turbo™ Breakthroughs Meet Ultra-T Delivery Technology

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What Does Our LVV Turbo™ GMP Lentivirus Production Platform Offer?

  • The LVV Turbo™ 293TH Suspension Cell Line was selected for its exceptional lentiviral productivity, producing 5× higher transduction titers than adherent 293T cells (measured by flow cytometry in Jurkat cells).
  • Because over 70% of lentivirus is typically lost during final sterile filtration, uBriGene developed the LVV Turbo™ Closed Process, a fully closed downstream workflow that eliminates the need for final filtration and preserves vector yield.
  • Through our partnership with Syenex, the Ultra-T enhancer increases the affinity of lentivirus for T cells, enabling the LVV Turbo™ + Ultra-T process to achieve a 5× higher T-cell transduction titer.

Fig. 1. Diagram of the three disruptive technologies that power our LVV TurboTM platform.

LVV Turbo™ GMP Lentivirus Production Workflow

Our LVV Turbo™ GMP lentivirus production platform is based on the transient transfection of lentiviral vector packaging plasmids and genes of interest into LVV Turbo 293TH suspension cells. Our GMP plasmid manufacturing platform can produce all lentivirus plasmids needed in an efficient and cost-effective manner. 
Our scalable, animal component–free 293TH suspension cell line supports high-productivity lentiviral manufacturing. A two-step chromatography purification process further ensures high-yield, highly potent lentiviral vectors.
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GMP Lentivirus Production QC Release Assays

uBriGene offers a full suite of in-house and custom lentivirus-specific assays to support lentiviral vector process development and manufacturing, including QC release and stability indicating test methods.

Test Item Method
Identity Sanger sequencing*
Physical property Appearance Visual inspection
Chemical property pH pH measurement
Content Physical titer by p24 ELISA
Infectivity LTI calculation
Transduction titer Flow cytometry
Purity Residual host DNA qPCR
Residual plasmid DNA qPCR
Residual host protein ELISA
Residual Benzonase ELISA
Residual host DNA (SV40 Large T antigen) ddPCR
Residual host DNA (E1A) ddPCR
Safety Endotoxin Gel-clot assay
Sterility Membrane filtration method
Mycoplasma Culture method
RCL (EOPC & UPB) * Culture method

*Outsourced testing

GMP Lentivirus Manufacturing Validation Data

5-10 Fold Increase in Lentivirus Productivity With uBriGene’s Suspension Cell Line, 293TH

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Lentivirus suspension cell line 293TH compared to adherent production data.

Fig. 2. Comparison of lentivirus productivity of HEK293T adherent cells and uBriGene’s 293TH suspension cells. Four different GOIs were used for this study. The transduction units were analyzed using flow cytometry after transducing Jurkat cells with the lentiviral vectors produced from HEK293T adherent cells and our suspension 293TH cells.

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LVV Turbo™ + Ultra-T System: 5× Higher LVV TU Titer in T Cells

uBriGene’s LVV Turbo™ + Ultra-T System integrates an additional T cell enhancer plasmid into the traditional 4-plasmid lentivirus production workflow.
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Fig. 3. The figure compares LVV transduction titers produced with the standard 4-plasmid system versus the LVV Turbo™ + Ultra-T System, showing up to a 5× increase in functional titer across six GOIs.

LVV Turbo™ Closed Downstream Process Leads to Up to 80% Lentivirus Recovery Yield

In traditional GMP lentiviral vector manufacturing, the final sterile filtration step often causes significant vector loss due to the large size of LVV particles.

uBriGene’s fully closed downstream purification platform eliminates this step entirely — ensuring sterility while preserving vector integrity. This innovative process achieves up to 80% final recovery yield, maximizing efficiency and reducing production costs.

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Fig. 4. CAR-T lentiviral vectors were manufactured using our innovative fully closed downstream system at 2 L and 20 L scales, achieving final recovery rates of 63% and 69%, respectively.

Lentivirus Production Platform Process development

uBriGene brings high-level technical expertise to your lentivirus production plans. Given our experience in developing our own platform, we can rapidly assess your GMP lentivirus production with our current platform to help focus on process and analytical development.

Fig. 2. Lentivirus production platform process development. Through a series of upstream optimizations, the transduction titer has increased by over seven folds.

GMP Lentivirus Production Platform Process Development

uBriGene brings deep technical expertise to your lentivirus production programs. Leveraging uBriGene's established LVV production platform, we can accelerate your therapeutic program into the clinic.

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Fig. 5. LVV Turbo™ lentivial vector production platform process development. Through a series of upstream optimizations, the transduction titer has increased by over seven folds.

Frequently asked questions

Lentiviral vector remains a leading vector platform for gene-modification of both dividing and non-dividing cell types, and its deployment in the clinical development of cell therapies is an area of active investigation.

We provide the 3rd generation of lentiviral packaging systems for improved safety. If you need 2nd generation lentivirus production, we can also provide that service.

Our GMP-grade lentiviral packaging plasmids are in stock and have an activated DMF with the FDA, which will significantly accelerate IND filing.

As a lentivirus CDMO, leveraging the high-productivity LVV Turbo™ platform, it takes about two months for GMP lentivirus production (excluding time for GMP plasmids production).

We have lentivirus production facilities in both APAC and USA.

Yes, we perform the full spectrum of lentiviral vector quality release testing in-house, except for the RCL assay.

We perform flow cytometry after transducing Jurkat cells with lentivirus using target specific antibody.

We do provide GMP plasmids up to grams in scale.

Yes, uBriGene provides both research grade lentivirus packaging and GMP lentivirus production.

60+ GMP lentiviral vector production projects have been successfully delivered.

The overall yield for a lentivirus production batch is typically around 10%-20%. However, with our closed downstream lentivirus process, our final lentiviral recovery yield can reach up to 80% by eliminating the final sterile filtration.

Low lentiviral vector yields and rising manufacturing costs often result from inefficient upstream processes and purification-related vector loss. uBriGene’s LVV Turbo™ platform combines high-productivity suspension cells with a fully closed downstream process to increase functional titers, enable scalable GMP lentiviral vector manufacturing, and reduce cost of goods for cell and gene therapy programs.

uBriGene’s LVV Turbo™ platform enables scalable GMP lentiviral vector production up to 200L using a fully closed downstream process. It delivers consistent high-yield, high-potency lentivirus from process development through clinical manufacturing.

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End-to-end CDMO services with streamlined timelines and cost-effective processes.

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Needs GMP Plasmids?

Ask the plasmid DNA expert! With over 300 GMP batches in our track record and our cost-effective platform technology, we can help accelerate your clinical programs.

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